Gcostar 4-Burner Stainless Grill Rebuild vs Gcostar Stainless Steel 5-Burner Grill: Spec Comparison
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This gcostar 4 burner stainless grill rebuild vs stainless steel 5 burner comparison helps you pick the right replacement kit for your Char-Broil Performance grill. Both kits use heavy-duty stainless steel to resist rust and extend your grill’s life. They include burners, heat plates, crossover tubes, and igniters. The main difference is the burner count and length. You need to match the kit to your specific grill model and burner size for a proper fit.
Key differences
| Aspect | Gcostar 4-Burner Stainless Grill Rebuild Kit | Gcostar Stainless Steel 5-Burner Grill Rebuild Kit |
|---|---|---|
| Burner Quantity | 4 | 5 |
| Burner Length | 17 3/4 inches | 15 3/8 inches |
| Heat Plate Width | 2 1/12 inches | 1 3/8 inches |
| Crossover Tube Range | 5 to 8 inches | 5 to 9 inches |
| Included Components | Not listed | Heat plates, crossover tubes |
Which one should you choose?
Choose Gcostar 4-Burner Stainless Grill Rebuild Kit if
- You have a Char-Broil Performance 4 burner grill that requires 17 3/4 inch burners.
- You need a wider heat plate at 2 1/12 inches for your specific model.
- Your grill crossover tubes only need to adjust up to 8 inches.
Choose Gcostar Stainless Steel 5-Burner Grill Rebuild Kit if
- You own a 5 burner Char-Broil Performance grill.
- Your replacement burners require a 15 3/8 inch length.
- You need a wider crossover tube adjustment range up to 9 inches.
Verdict: Choose the 4-burner kit if your grill model matches its specific 17 3/4 inch burner length and wider heat plates. Select the 5-burner kit if you need to replace five burners or if your grill requires the shorter 15 3/8 inch size. Always verify your original part numbers before purchasing either option.
Specs: 4-Burner vs 5-Burner Kits
Burner Quantity
The Gcostar 4-Burner Stainless Grill Rebuild Kit includes four burners, designed specifically for Char-Broil Performance models with four main cooking zones. This kit provides a complete set of replacement burners for grills that do not require a fifth burner. The Gcostar Stainless Steel 5-Burner Grill Rebuild Kit includes five burners, catering to larger Char-Broil Performance grills with five main cooking zones. Choosing the correct quantity is critical because the burners must match your grill’s internal manifold and gas supply lines. Using the wrong count can lead to improper fitment or gas flow issues. You must verify your grill’s burner count before purchasing either kit to ensure compatibility.
Burner Length
The burners in the 4-Burner Rebuild Kit measure 17 3/4 inches in length. This specific length is tailored to fit the burner tubes and heat plate spacing of Char-Broil Performance 4-burner grills, such as model 463377319. The burners in the 5-Burner Rebuild Kit measure 15 3/8 inches in length. This shorter length is required for the specific layout of Char-Broil Performance 5-burner grills, such as model 463448021. These dimensions are not interchangeable. Installing longer burners in a 5-burner grill may prevent the lid from closing or interfere with other components. You must measure your existing burners or consult your grill model number to select the correct length.
Heat Plate Dimensions
The 4-Burner Kit includes heat plates that measure 16 15/16 inches in length by 2 1/12 inches in width. These plates sit directly above the burners to protect them from drippings and distribute heat evenly across the cooking grid. The 5-Burner Kit includes heat plates that measure 15 1/2 inches in length by 1 3/8 inches in width. The difference in width and length is significant for proper coverage. Plates that are too wide may not fit between the burner tubes, while plates that are too narrow may leave gaps in heat distribution. You need to match the plate dimensions to your grill’s internal chassis to ensure proper airflow and protection for the burners.
Crossover Tube Adjustability
Both kits include adjustable crossover tubes to connect the burners and ensure uniform gas flow. The 4-Burner Kit features three adjustable crossover tubes that can be adjusted from 5 to 8 inches. This range accommodates the spacing between burners in 4-burner grill models. The 5-Burner Kit includes four adjustable crossover tubes that extend from 5 to 9 inches. The additional length allows for the wider spacing often found in 5-burner configurations. Having the correct tube length ensures a secure connection without stressing the gas lines. You should verify that the adjustable range matches the distance between your existing burners for a safe and stable installation.
Material Construction
Both kits are constructed from high-quality stainless steel, a material chosen for its durability and resistance to rust and corrosion. The 4-Burner Kit is marketed as heavy-duty, designed to withstand regular grilling without eroding quickly. The 5-Burner Kit also emphasizes long-lasting use, stating it will not erode to rust in a matter of several months even with regular use. Both kits aim to restore your grill to like-new condition by replacing rusted original parts. The stainless steel construction helps maintain consistent heat output and extends the lifespan of your grill components. You get similar material benefits from either kit, with the primary difference being the fitment for your specific grill model.
Choose your rebuild kit now
Owner of a 4-burner Char-Broil grill
Your grill uses four main burners, so this kit provides the exact four burners you need. The burners measure 17 3/4 inches in length, which matches your original G470-5200-W1 parts. It also includes heat plates and adjustable crossover tubes that extend from 5 to 8 inches. This ensures a proper fit for your specific four-zone cooking setup.
Owner of a 5-burner Char-Broil grill
You need five burners to cover your entire cooking surface. This kit includes five stainless steel burners, each 15 3/8 inches long. It also comes with five heat plates and four adjustable crossover tubes. The tubes adjust from 5 to 9 inches, offering more flexibility in length than the 4-burner kit. This complete set restores full heat distribution across all five zones.
Seeking longer crossover tube range
If your grill requires longer connection tubes, this kit offers a 9-inch adjustment range. The 4-burner kit only adjusts up to 8 inches. Both kits use heavy-duty stainless steel to resist rust and extend your grill’s life. However, the wider adjustment range on the 5-burner kit provides better compatibility if your burner spacing varies slightly from standard dimensions.
Looking for maximum burner length
If your grill model requires longer burners, this kit offers 17 3/4 inch units. The 5-burner kit provides shorter burners at 15 3/8 inches. Longer burners cover more width per unit. Both kits include heat plates and igniters for a full rebuild. Choose this option if your original parts were the longer 17 3/4 inch style to ensure proper coverage and fit.
The products compared
Gcostar 4-Burner Stainless Grill Rebuild Kit
Best for: Charbroil Performance 4-burner grill rebuilds
- Burner Length
- 17 3/4"
- Material
- Stainless steel
- Burner Quantity
- 4
- Included Components
- Heat plates, igniters, crossover tubes
- Dimensions
- 1 × 0.99 × 10 inches
View on Amazon: Gcostar 4-Burner Stainless Grill Rebuild Kit Affiliate link
This Gcostar replacement kit includes four stainless steel burners, heat plates, igniters, and crossover tubes for Charbroil Performance grills. The burners measure 17 3/4 inches long and are made of heavy-duty stainless steel to resist rust. It fits specific 4, 2, 5, and 6-burner Charbroil models. You should verify your original part numbers before buying. This kit helps restore even heat distribution and smooth lighting to older grills.
Pros
- Made of stainless steel for rust resistance
- Includes 4 burners, heat plates, and igniters
- Adjustable crossover tubes from 5 to 8 inches
- Fits multiple Charbroil Performance series models
Cons
- Burner length is 17 3/4 inches, not universal
- Does not fit Charbroil Performance 463448021 or 463365021
- Requires manual size verification before purchase
Good fit if
- You own a Charbroil Performance grill with part numbers 463342119 or 463347017
- You need to replace rusted or broken 4-burner components
- You want stainless steel parts for better durability
Skip if
- You have a Charbroil Performance 463448021 or 463365021 model
- You need parts for a grill series other than Charbroil Performance
- You prefer a complete grill over replacement parts
Verdict: Gcostar 4-Burner Stainless Grill Parts is a precise fit for Charbroil Performance owners needing specific 17 3/4 inch stainless steel burners and ignition components. It restores function to compatible models but requires strict model matching.
Gcostar Stainless Steel 5-Burner Grill Rebuild Kit
Best for: Charbroil 5-burner grill burner replacement
- Burner Length
- 15 3/8 in
- Material
- Stainless steel
- Burner Quantity
- 5
- Included Components
- Heat plates, crossover tubes
- Fuel Type
- Gas
- Dimensions
- 5 × 5 × 5 inches
View on Amazon: Gcostar Stainless Steel 5-Burner Grill Rebuild Kit Affiliate link
This Gcostar kit replaces burners for Charbroil Performance 5-burner grills. It includes five stainless steel burners, each 15 3/8 inches long. You also get five heat plates and four adjustable crossover tubes. The stainless steel construction resists rust for long-term use. It fits multiple Charbroil model numbers. This kit suits owners of 5-burner gas grills needing a full burner replacement.
Pros
- Includes five stainless steel burners
- Burners measure 15 3/8 inches in length
- Heat plates made of stainless steel
- Crossover tubes adjust from 5 to 9 inches
- Compatible with multiple Charbroil model numbers
Cons
- Only fits 5-burner configurations
- Does not include cooking grates
- Requires manual assembly of crossover tubes
Good fit if
- You own a Charbroil Performance 5-burner grill
- You need to replace all five burners at once
- You want stainless steel components for durability
Skip if
- You have a 4-burner grill
- You need a complete grill replacement
- You prefer cast iron burners
Verdict: Gcostar 5-Burner Stainless Grill Kit provides a complete set of stainless steel burners and accessories for Charbroil 5-burner models. It is the correct choice for restoring heat output to five-burner gas grills.
Specifications side by side
| Spec | Gcostar 4-Burner Stainless Grill Rebuild Kit | Gcostar Stainless Steel 5-Burner Grill Rebuild Kit |
|---|---|---|
| Burner Length | 17 3/4" | 15 3/8 in |
| Material | Stainless steel | Stainless steel |
| Burner Quantity | 4 | 5 |
| Included Components | Heat plates, igniters, crossover tubes | Heat plates, crossover tubes |
| Fuel Type | not stated | Gas |
| Dimensions | 1 × 0.99 × 10 inches | 5 × 5 × 5 inches |
| Color | 4Pack | 4Pack |
| Model | H01 | 1 |
| Size | not stated | 5 Grill Burners-Charbroil |
Frequently asked questions
Can I use the 5-burner kit on my 4-burner grill?
No, the kits are model-specific. The Gcostar 5-Burner Stainless Grill Rebuild Kit is designed exclusively for Charbroil 5-burner models. Using it on a 4-burner unit would result in incorrect fitment. You must select the 4-Burner kit for your specific grill configuration to ensure proper installation and function.
What material are these rebuild kits made from?
Both kits are constructed from stainless steel. This material choice helps resist rust and extends the lifespan of your grill components. The Gcostar 4-Burner kit and the 5-Burner kit both utilize heavy-duty stainless steel to maintain performance and durability under high heat conditions.
Which kit is best for Charbroil Performance grills?
The Gcostar 4-Burner Stainless Grill Rebuild Kit is the precise fit for Charbroil Performance owners. It is tailored for models needing specific 17 3/4 inch stainless steel burners. This kit restores function to compatible units, provided you strictly match your grill model to the kit specifications.
Does the 5-burner kit include ignition components?
The provided data does not specify ignition components for the 5-burner kit. It is described as providing a complete set of stainless steel burners and accessories. For ignition details, you should verify the specific contents listed in the product packaging or manual for the Gcostar 5-Burner Stainless Grill Kit.
What is the primary difference between these two kits?
The main difference is the number of burners included. The first kit contains four burners for 4-burner grills, while the second contains five burners for 5-burner grills. Both use stainless steel and target Charbroil models, but they are not interchangeable due to the distinct burner counts and grill layouts.
Are these kits compatible with non-Charbroil grills?
The data indicates these kits are designed for Charbroil models. The 4-burner kit is for Charbroil Performance, and the 5-burner kit is for Charbroil 5-burner models. Using them on other brands may lead to fitment issues. Always confirm your grill brand and model before purchasing a rebuild kit.